Portfolio
Case Studies
Documented engagements across six engineering disciplines. Client details are anonymized per NDA; methodology, toolchain, and outcomes are substantive.
All engagements operate under mutual NDA. Client names, product identifiers, and specific firmware versions are redacted by default.
- 2017Industrial
Press Molds for Semi-Dry Pressing — Facing-Product Family at 300 kg/cm²
A family of press molds designed and manufactured for forming facing products by semi-dry pressing on a cement binder. Calculated pressing force: 300 kg/cm². Standard, semi-standard, Bavaria, and Saxony-corner geometries — every die tuned for sustained cement-binder abrasion, not catalog peak.
300 kg/cm²
Pressing force
Standard · Semi · Bavaria · Saxony
Mold geometries
Cement-bound
Material binder
Multi-mold programRead case study - 2020Industrial
Heat & Humidity Curing Chamber — 8-Hour Strength Cycle with Heat Recovery
A fully automated heat-and-humidity curing chamber for cement-bonded hyperpressed bricks. Designed to bring product strength to near-complete cure within an 8-hour cycle, with a heat recovery zone that materially reduces energy demand per cycle.
8 hours
Cycle to near-complete strength
Heat + humidity
Cycle medium
Recovery zone
Energy strategy
18 weeksRead case study - 2016Industrial
Mechanical Engineering Workshop — 600 m² Tooling Production Build-Out
A complete mechanical engineering workshop designed, specified, and established — 600 m² of full-cycle steel processing capacity dedicated to producing tooling for a facing-brick and -tile semi-dry-pressing line. Owned from process design through layout, equipment selection, infrastructure spec, and staffing structure.
600 m²
Workshop area
Full-cycle steel
Process scope
Press tooling
Output
Multi-stage programRead case study - 2022Industrial
Heat Recovery System — 350 kW Gas-Powered Reciprocating Power Plant
A heat recovery system designed for a 350 kW gas-powered reciprocating power plant built on the YaMZ-8503.10 engine. Captures useful thermal output from the engine cycle that would otherwise be lost — converting a single-output power plant into a usable cogeneration unit.
350 kW
Plant rated power
YaMZ-8503.10
Engine platform
Engine cycle thermal
Recovery scope
14 weeksRead case study - 2015Industrial
Automated Facing-Brick Line — 15M Bricks / Year on Semi-Dry Cement Pressing
Designed and commissioned the most-automated production line in its class for facing brick on semi-dry cement-bound pressing — 15 million conventional bricks per year on an 800m² footprint. Owned end-to-end from sketch through commissioning at the first customer site. Operating in production continuously since 2015.
15M bricks/yr
Annual output
800 m²
Footprint
2015
In production since
Multi-year program · in production since 2015Read case study - 2016Industrial
Gripper Manipulator — Automated Cladding-Brick Line at 25 Bricks/Minute
A gripper-equipped manipulator designed for an automated cladding-product line on semi-dry pressing. Removes pressed product from the press exit and places it in cage according to a preset stacking program — 25 standard bricks per minute, 6 kW installed electrical capacity.
25 bricks/min
Throughput
6 kW
Installed electrical
Press exit → stacking
Function
12 weeksRead case study - 2019Industrial
KUKA-Adapted Gripper — 1–9 Products per Cycle, 15 kg Capacity
A gripper end-effector adapted to KUKA robotic manipulators for removing pressed product from a semi-dry pressing machine and arranging it in stacking patterns per a preset program. Handles 1 to 9 products per cycle at 15 kg total load capacity.
1 – 9
Products per cycle
15 kg
Load capacity
KUKA manipulators
Adaptor
10 weeksRead case study - 2018Industrial
Standard Gripper — Magnetic-Mount End-Effector for Press Exits
A standard end-effector for robotic manipulators on construction-material lines: removes pressed product from semi-dry pressing equipment and arranges it per a preset stacking program. 1 to 9 products per cycle, 15 kg load capacity, magnetic attachment system for clean integration with the manipulator.
1 – 9
Products per cycle
15 kg
Load capacity
Magnetic system
Attachment
8 weeksRead case study - 2019Industrial
Pneumatic-Cushion Gripper — Corner-Element End-Effector
A pneumatic-cushion gripper specifically designed for handling corner elements on a semi-dry-pressing cladding line. Removes corner products from the press and arranges them per a preset stacking program. 15 kg load capacity.
15 kg
Load capacity
Corner elements
Specialization
Pneumatic cushion
Grip principle
6 weeksRead case study - 2019Industrial
Rotary Gripper — 90° Rotation for Facing-Tile Stacking
A rotary gripper for handling and stacking facing tiles, with a built-in 90° rotation function that lets the manipulator place tiles one on top of another in alternating orientation after removal from the press. 15 kg load capacity, magnetic mount.
15 kg
Load capacity
90° in-gripper
Rotation
Facing tile stacking
Specialization
6 weeksRead case study - 2018Industrial
Belt Ore Dispenser — 70 t/h with 30-Minute Belt Swap
A belt-type ore dispenser with smooth productivity adjustment up to 70 tons per hour. Designed for fast maintenance: the conveyor belt can be replaced within half an hour, keeping plant downtime measured in minutes, not shifts.
70 t/h
Max productivity
≤ 30 minutes
Belt swap time
Smooth, continuous
Adjustment
10 weeksRead case study - 2020Industrial
Pigment Dispenser — Granular & Powder Pigment Dosing at the Mixer
A pigment dispenser for building-cladding production lines, mounted on the conveyor in front of the mixer or directly on the mixer itself. Stores and doses pigment per recipe. Standard model handles granular pigment; an optional weighing nozzle extends accurate dosing to ordinary (non-granular) powder pigment.
Conveyor or mixer
Mounting
Granular + powder
Pigment forms
Weighing nozzle
Accuracy option
8 weeksRead case study - 2022Industrial
Carbonation Chamber for Carbonate Bricks — CO₂ Capture as a Cure Medium
A conceptual design for a carbonation chamber that cures bricks built on carbonate binders by feeding industrial-emission CO₂ as the curing medium. Calcium hydroxide is chemically converted into calcium carbonate inside the chamber — a brick-production technology that turns boiler-house and thermal-plant CO₂ from emission into feedstock.
CO₂ (captured)
Cure medium
Calcium hydroxide → CaCO₃
Binder chemistry
Concept design
Stage
Concept designRead case study - 2022IoT & Embedded
Automatic Fly Feeder — Experimental Stage for a Waste-Processing Investment
An automated fly-feeding system developed as the experimental engineering stage for an investment program centered on waste-processing plants for poultry and pig farming. The feeder is the upstream input to a biological waste-processing chain where fly larvae convert agricultural waste into usable protein and frass.
Experimental engineering
Stage
Poultry · Pig farming
Target industry
Automated fly feeding
Function
8 weeksRead case study - 2023Medical Devices
Gas–Liquid Peeling Device — Non-Contact Aesthetic Treatment Device
A gas–liquid peeling device engineered for cosmetic procedures: non-contact mechanical peeling, contouring massage, skin resurfacing, and related aesthetic treatments. Uses controlled gas–liquid stream as the treatment medium — no direct mechanical contact with the skin.
Gas–liquid stream
Treatment modality
Non-contact
Contact mode
Peeling · Massage · Resurfacing
Applications
12 weeksRead case study - 2019IoT & Embedded
F1 Game Platform — Red Bull Replica with Powered Cockpit Adjustment
A game platform built as a Red Bull F1 car replica, with an electrically-driven pedal and steering-wheel adjustment system that lets each driver position the controls to their own ergonomic preference — without tools, in seconds, before each session.
F1 replica (Red Bull)
Form
Powered pedal + wheel
Adjustment
Driver-by-driver
Setting
10 weeksRead case study - 2024IoT & Embedded
Automatic Piglet Feeding System — Economic Alternative to a Milk Kitchen
Designed and field-tested an automatic piglet feeding system — a heated, in-pen feeder that serves as an economic alternative to a conventional milk kitchen. Approbated on two reproducer programs with 30%–70% survival uplift on weak piglets, plus a sow-turnover acceleration program after day 15.
30%–70%
Weak-piglet survival uplift
36–37°C
Bowl temperature held
16 piglets / 2 nests
Capacity per bucket
12 weeksRead case study - 2024IoT & Embedded
Twin 3D Printer Build Volumes — 300mm and 600mm Platforms
Designed two complete fused-filament 3D printers — a desktop platform at 300x300x300mm and a mid-format unit at 600x600x600mm — sharing a single kinematic class, electronics architecture, and firmware configuration so the client could field both SKUs with one parts catalog and one service workflow.
300 / 600 mm
Build envelopes
70%+
Shared subsystems
CoreXY-class
Standard kinematics
10 weeksRead case study - 2024Medical Devices
Oxygen–Helium Therapy Device — Clinical Prototype
Developed and produced a working prototype of an oxygen–helium therapy device — a heated, mixed-gas inhalation system used in pulmonology, cardiology, ophthalmology, sports and diving medicine, hypothermia treatment, and complex care for viral pneumonia including COVID-19. One device, a clinic-to-home form factor, the same indication set as fixed installations.
Working prototype
Status
5+
Clinical settings
Pulmonology · Cardio · Sports · Diving
Treatment areas
20 weeksRead case study - 2023Industrial
Revolver Press for Hyper-Pressed Brick — 4× Throughput Over Single-Stage
Designed a four-station indexed revolver press for hyper-pressed brick that more than quadruples throughput over conventional single-stage presses, by overlapping the pressing cycle across four indexed stations on a turret. Same dwell, same quality, four bricks per cycle instead of one.
4
Pressing stations
≥ 4×
Throughput vs single-stage
Indexed turret
Cycle architecture
16 weeksRead case study - 2023Industrial
Semi-Dry Press for Facing Bricks & Tiles — 900 Bricks per Hour
Designed and manufactured a press for the production of facing bricks and tiles by semi-dry pressing on a cement binder. Rated capacity: 900 conventional bricks per hour — held sustainably in production, not just at startup.
900 bricks/hr
Rated output
Semi-dry, cement-bound
Process
Facing brick · Tile
Output types
14 weeksRead case study - 2023Industrial
Branch & Firewood Woodchipper — 50mm-Capable Shredder
Designed and built an efficient branch and firewood shredder for material up to 50mm in diameter, with a frame and feed geometry tuned for sustained throughput on real-world stock — wet branches, knots, irregular feed — rather than catalog peak. Manufactured and in service.
50 mm
Max stock diameter
Sustained, not peak
Throughput target
Manufactured & in service
Status
8 weeksRead case study - 2023Industrial
Screw-Type Woodcutter — Conical-Screw Splitter Prototype
Developed and produced a prototype of a screw-type woodcutter for fast splitting of firewood. A conical screw, threaded into the trunk, splits the log into two parts as it advances — single mechanical motion, no hydraulic stack, materially faster per-log cycle than a hydraulic splitter.
Conical screw
Splitting principle
Single-pass split
Cycle
None
Hydraulics
6 weeksRead case study
